Quick Summary:
Blazon Apparel + Print is a custom apparel company based in Gaston, South Carolina, serving businesses, schools, teams, and organizations throughout the Midlands and across South Carolina. We guide customers through every step of the custom t-shirt process—from idea and design to printing, quality control, and delivery—using professional screen printing, DTG, DTF, and embroidery.
Why Does Every Custom T-Shirt Start With a Clear Idea?

Every great custom t-shirt begins with a purpose. Whether the goal is branding a business, promoting an event, or creating apparel for a team or family gathering, clarity at the start leads to better results at the end.
Before production begins, it’s important to consider:
- Who will wear the shirt
- Where it will be worn
- What message or brand it represents
This step helps determine design style, garment choice, and printing method.
How Is a Custom T-Shirt Design Created?
Once the concept is defined, the next step is transforming that idea into a usable design.
Designs are typically created using professional graphic design software, and at Blazon Apparel + Print in Gaston, SC, we assist customers with artwork preparation to ensure designs translate well to apparel.
What Makes a Strong T-Shirt Design?
- Vector artwork for clean scaling
- Bold graphics that print clearly
- Fonts and imagery that match the audience
- Simplicity that improves readability and durability
Well-prepared artwork reduces production issues and improves final quality.
How Do You Choose the Right T-Shirt for Your Project?

The garment itself plays a major role in how the finished shirt looks and feels.
What Should You Consider When Selecting a T-Shirt?
| Factor | Why It Matters |
|---|---|
| Fabric type | Affects comfort, durability, and print quality |
| Fit | Impacts how often the shirt is worn |
| Color | Influences ink choice and design visibility |
Blazon offers a wide range of options from basic cotton tees to premium blends so customers can match the shirt to their audience and budget.
How Is Artwork Prepared for Printing or Embroidery?
Before production begins, artwork must be properly formatted for the chosen decoration method.
At Blazon, artwork preparation may include:
- Color separation for screen printing
- Resolution checks for DTG and DTF
- Stitch mapping for embroidery
- Sizing and placement adjustments
This step ensures designs print cleanly and consistently across all garments.
Which Printing or Decoration Method Is Best?
Different designs and order sizes require different production methods.
How Do Custom T-Shirt Printing Methods Compare?
| Method | Best For | Key Advantage |
|---|---|---|
| Screen Printing | Bold designs & larger orders | Durable, vibrant prints |
| DTG (Direct to Garment) | Detailed, multi-color artwork | No screens, high detail |
| DTF (Direct to Film) | Complex designs on many fabrics | Versatile & flexible |
| Embroidery | Logos & premium apparel | Textured, upscale finish |
Blazon uses professional equipment to ensure consistent quality regardless of method.
Why Is Quality Control So Important?

Quality control protects your brand.
Every order goes through inspection to verify:
- Color accuracy
- Design placement
- Print or stitch quality
- Overall garment condition
This step ensures customers receive apparel they’re proud to wear and distribute.
How Are Custom T-Shirts Packaged and Delivered?

After passing quality checks, garments are carefully packaged to prevent damage during transit.
Blazon offers:
- Secure packaging
- Reliable turnaround times
- Tracking for shipped orders
This is especially important for businesses and events working on tight deadlines.
Why Choose a Local Print Shop Like Blazon Apparel + Print?
Working with a local custom t-shirt shop in Gaston, SC means better communication, accountability, and support.
Customers across Gaston, Lexington, Columbia, and the Midlands choose Blazon because we:
- Guide them through the entire process
- Recommend the right printing method
- Deliver consistent, professional results
What Are Common Questions About Custom T-Shirts?
What is the minimum order for custom t-shirts?
Minimums depend on the printing method. Screen printing typically starts at higher quantities, while DTG and DTF allow for smaller runs.
How long does the custom t-shirt process take?
Turnaround is usually around two weeks after artwork approval, with rush options available.
Can Blazon help with design?
Yes. We assist with design setup and print-ready preparation.
How Can You Start a Custom T-Shirt Project Near You?
If you’re searching for a trusted local apparel printing partner, Blazon Apparel + Print is ready to help. Contact Blazon Apparel + Print today and let’s create something amazing together!

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